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A tale of two windlasses

Looking back on all that needed to fall into place to get us where we are today — swinging in the hammock at anchor in our underwear in Banderas Bay 10 days before Christmas — we are continually amazed at all the serendipitous events that have occurred along the way. Even now as we approach our 6-month cruising anniversary we have been blown away at the good luck? divine intervention? that is keeping us going. When our windlass decided to throw in the towel 300 miles south of San Diego we started scanning the horizon for luck as we sure didn’t have any idea what else to do.

Wondertime came equipped with a manual Simpson Lawrence Seatiger 555 windlass. (For the non-boaties: this is basically a big winch that lives on the bow whose job is to hoist up hundreds of feet of our anchor chain and our 55 lb. anchor when it’s time to move on. “Manual” means it uses arm power, not electricity, to get the job done.) These units are legendary for being bulletproof and trustworthy and offer up a nice upper body workout to boot.

We had the same simple windlass on our previous boat, Pelican; we always were happy with the unit as it never let us down and were glad that Wondertime came equipped with the same model. Over the past months of putting our current windlass into full time use, however, it became clear that either we weren’t as strong as we were in our 20s (probably true) or our trusty winch was getting crankier and crankier. It continually has become more and more difficult to hoist up the anchor chain. Michael would fill the unit with fresh grease and it would improve for a bit but the windlass has continually been getting stiffer and even starting to jam if cranked too quickly.

In San Diego we put “replace or repair windlass” at the top of the list. It’s true we did search online and phone a variety of used marine gear stores for a replacement Seatiger but came up empty-handed. These units are now out of production, however we could buy a new one from a fellow in Scotland who used to work for Simpson-Lawrence and keeps a stock of spares and occasionally has an entire new 555 for sale — for about $3200 shipped. With this price in mind we started looking at installing a new electric (hurrah!) windlass but since our Seatiger fits perfectly on top of our bowsprit we’d have to do quite a bit of engineering to fit a different model of windlass.

With all this taken into consideration we made the — rather silly in hindsight — decision to do…nothing. At the time it made perfect sense: since we couldn’t fix it now we’d fix it later. Really though, we just hoped it would crank the chain up a few more times until we could get somewhere in Mexico where we could take the unit apart and have it rebuilt, the most economical solution.

It really is more fun to work on your boat in exotic places, even if a West Marine is nowhere nearby

In Turtle Bay, however, it was agonizingly slow as the windlass jammed again and again when we hoisted our chain the day we needed to move to the south side of the bay in anticipation of a southerly blow coming through the bay the next day. Clearly, it wouldn’t be prudent to put the project off any longer; if we needed to leave an anchorage quickly, say strong winds blowing through in the middle of the night as often happens off Baja, we would have to pull the chain in by hand or possibly be forced to drop our anchoring gear if conditions were bad enough.

It was largely for this reason that we sailed directly from Bahia Magdalena to Banderas Bay, which contains a plethora of services for cruisers and where we hoped to get our windlass rebuilt. We pulled into the marina in La Cruz near our friends on Del Viento and after the girls ran off to play we mentioned to Del Viento Michael that our first job here was to fix or replace our windlass (now feeling more than a little depressed that we’d not taken the job more seriously in San Diego). He told us: “Hey, I think there was a guy selling that same model at the swap meet last weekend. I almost bought it — he was only asking $150 — it seemed to work perfectly!”

Our spirits buoyed, Wondertime Michael borrowed their dinghy to zip out to the anchorage where the seller was moored to see if he still had the windlass, but he wasn’t home at the time. The next morning we got on the 8:30 am cruiser’s VHF net and asked about the windlass and if it was still available to which another cruiser replied “Sorry, but I bought it!”

Dammit.

Our new-to-us Seatiger 555 is installed and we are anchored out again. (Why do we have toothpick-encrusted swim noodles strapped to our bow? Because pelican poop is really hard to scrub off the bowsprit and pelicans hate toothpicks in their feet!)

So we were quickly on to Plan B. After a few days at the dock we figured that we may as well go out and anchor, drop the chain with the windlass and then take it off to start the process of rebuilding it. We found a nice spot on the outer edge of the anchorage, set the hook well and then Michael got busy taking off the old Seatiger. He’d just got it removed when suddenly there was another boat right next to us. Turns out we’d anchored next to someone on 300′ of rode who had a WIDE swinging circle and we’d need to re-anchor.

This time, Michael did pull up the chain by hand and we promptly motored back to the dock as he swore he’d never do that again.

We pulled into a slip on dock 4 (the lower rent district, the marina office had informed us as we’d left dock 9 earlier in the day). Some nearby cruisers came over to help us with our lines.

“Oh boy!” one of the chaps said when he saw the mess on our bow. “You really do need that windlass more than I do!”

Turns out he was the one who’d bought the used Seatiger at the previous week’s swapmeet with plans to rebuild it one day. And he kindly sold it to us for the same price he paid. We were floored to say the least.

Our new-old Seatiger 555 is now securely mounted atop our bow and is as smooth as can be and hoists our chain and anchor up in no time. Another stroke of serendipity — not to mention the outrageous kindness of fellow sailors — and we’re ready to go again.

Haulout…check!

We put it off as long as we could but finally couldn’t make any more excuses to haul Wondertime out of the water for some new bottom paint and a few other jobs. With only two more weeks until we depart, it was time to get it over with.

Haulouts are never fun: along with dropping $500 just to lift, store the boat on the hard for three days and relaunch, not to mention several more hundreds of dollars just for copper bottom paint it’s a painful time money-wise. Michael is officially unemployed now (yahoo!) so that means that he now gets to go to work with the nasty job of prepping and painting Wondertime’s bottom. And with hauling our two girls up and down the ladder in the toxic workyard not an option, we are pretty much rendered homeless (but as you’ll see in the photos below, we didn’t suffer too badly).

Michael worked non-stop for three days to sand, prep and paint the bottom, install the keel cooler for our new Vitrifrigo refrigeration system and replace the corroded head intake thru-hull. He worked right up until the travel lift came to splash us back in the water polishing the hull paint. Wondertime was looking mighty sparkly when she dipped her keel into the water again we think. Thankfully (except for the bottom paint not going as far as promised and having to rush to Fisheries in Seattle at 4 pm on Sunday to pick up another gallon) all went well during this haul. We are sure glad to get this major milestone checked off.

Wondertime is hauled out: all looks good so far.

Holly wonders what on earth her home is doing flying through the air.

Our boatyard cat is none too pleased about the view

Would you rather be in a cubicle or sanding the bottom of your boat?

Our waterline needed a little adjustment...up of course.

The girls and I spent the weekend at our good friends' beachfront house eating fresh oysters from their farm: a mighty fine way to spend the weekend hauled out.

When your home is out of the water what else is there for a boatkid to do but...play on the beach?

Our new Vitrifrigo keel cooler is installed

Done and ready for launch

Splash!

 

 

An addition to the fleet

Almost the entire summer last year we scoured Craigslist in search of a sailing dinghy. At the time, we didn’t have any intention of taking one cruising with us (where on earth would we put it?)  but we yearned for a little sailing boat to take out after work or on the weekend, one we could rig up quickly and be off sailing in minutes, unlike the hours it takes to get the big boat ready. Besides, sailing little boats is such a sweet lovely pastime: the big boat takes us places but a little 8′ or 10′ boat would just take us around in quiet joyful circles. Our search for a small, affordable boat was fruitless and before we knew it fall had arrived and it was soon much too chilly to mess around on the water much.

With so many projects underway and tasks to check off we haven’t even had time to think about starting up the search for a small sailing boat this spring. But what has happened so many times to us happened again: what we stopped searching for found us. This past weekend our dock neighbors and friends, also a liveaboard family of four, found a great deal on a larger fiberglass sailing dinghy. They’d toted a Walker Bay 10 with them all around the Puget Sound, sailing around countless anchorages with all four family members plus their dog aboard. We were honored when they asked if we’d like to have their beloved dinghy.

Of course we gratefully accepted, rigged the little boat up, bundled up the girls and Michael was off with them on their first dinghy sail. She scooted along our bay in about 5 knots of wind. “We’re gliding!” Leah beamed as they silently circled the bay. It was not the type of dinghy we had been searching for, but with the incredibly easy sailing rig, stable and indestructible hull our new little Walker Bay seems to be just right for now. Besides, with four people on board we are bound to need more tenders.

Michael is on the aft deck as I type this, taking measurements to see if we can fit some davits to accommodate our growing fleet. Looks like we may be cruising with a sailing dinghy after all.

Norseman Installation Video Tutorial

I asked Michael the other day if there were any good videos of installing Norseman terminals up on YouTube. He said there wasn’t really (at least the last time he checked) so I thought it would be fun to capture him putting together one of our 50 Norsemans. Now, I’m not saying our videos are good, but maybe someone will find them helpful. I know the first time we put one of these fittings together we were a little stumped and ended up with a few disasters. So you won’t have to suffer like we did, here they are:

Norseman Terminal Installation – Part 1

Unscrewing the Norseman terminal attached to the old wire (note: this usually requires a heat gun to release the Loctite but as you can see no Loctite was used on the threads; BAD news!)

Norseman Terminal Installation – Part 2

Setting the new cone inside the wire rope; this should be placed 1.5x the diameter of the wire rope down the inside group of wires.

Norseman Terminal Installation – Part 3

Arranging the outside wires around the cone. It is very important to evenly distribute these wires around the cone, at the same time avoiding the slots in the cone, to prevent the wires from overlapping and seizing when the fitting is tightened.

Norseman Terminal Installation – Part 4

“Dry fitting” the terminal. This is done before sealing the terminal and forms the wires around the cone.

Norseman Terminal Installation – Part 5

The dry terminal is tightened with a wrench until a sudden resistance is felt; then it is unscrewed and the wire formation is checked to be sure it is correct. The wires should be formed around the cone tightly.

Norseman Terminal Installation – Part 6

Life-Calk polysulfide is applied to the wire end.

Norseman Terminal Installation – Part 7

Loctite 680 is applied to the terminal end threads. (Not shown in the video is the application of Loctite 7471 Primer to both inside and outside terminal threads to increase adhesion).

Norseman Terminal Installation – Part 8

Life-Calk is squeezed into the inside of the terminal end.

Norseman Terminal Installation – Part 9

With all the sealants applied the terminal is fitted snugly together. Done!

Dodger…check!

One thing that has been glaringly missing from Wondertime all this time is a nice sturdy dodger, both to shield us from rain and spray but also to have some shade from the bright sun we eventually hope to see.

Our dock neighbor recently had a dodger built by Randy’s Boat Tops of Olympia and we were quite impressed with it. So we had Randy build one for us too and we are mighty happy with it. Not only was it an outstanding value ($1500!) it comes with the cool feature of all the side and front windows being able to zip off leaving a sort of small bimini over the front hatch. This will be really cool when it comes time to let the, um, cooling breezes through. There is also a zipper near the aft edge of the dodger for zipping a small sun cover to which we still need to have made.

You’ll also notice the new canvas color. Bright and sassy; we like it.